Road Barrier Production Line

Road Barrier Production Line

We design and produce complete road barrier production lines, to produce steel traffic barriers. Our road barrier production lines are capable to produce all types of metal road barriers and road safety profiles. The line starts directly from the coil material and the end product is ready to use road barriers. The line is suitable for black steel road barriers, galvanized road barriers and stainless steel road barriers.

Road barrier production equipment can work with different coil weights starting from 4 ton up to 20 tons. The road barrier thickness is usually between 3-5 mm. The line is suitable for the production of road barriers with 300-600 mm width.

Road Barrier Production Line is consisting of the following equipment:

Roll Forming Process

The main part of the road barrier production line is rollforming process. The line starts with the loading of the new coil onto the decoiler machine. Coil loading car or coil loading device is loading the coil onto the decoiler and Decoiler starts the uncoiling of the coil. At the next stages, straightener machine is straightening the material and servo feeder machine feeds the material to the eccentric press. The press is punching the holes on the road barriers and cut at a required length.

Further, the cut material is fed to the rollforming machine for the final forming. Rollforming machine makes the road barrier from the sheet material using different rollers. The last operation is the stacking unit, which stacks the ready road barriers properly.

Road Barrier Sizes

Our road barrier rollforming lines are suitable to produce the road barriers with 3 to 5 mm thickness. The width of the cable trays can be between 300-600 mm. The line is suitable to produce the road barriers with 2-M and with 3-M shapes.

For the columns of road barriers a separate rollfroming machine is required. The length of the road barriers are usual 3 to 6 meter.

Adjustment of the Line

Our road barrier manufacturing line is adjustable to produce the road barriers with various sizes. Usually the companies produce the road barriers with 100-600 mm. One line can produce all these sizes. The adjustment is possible on the control screen. The operator just selects the required length and the rollforming rollers are repositioning automatically. The adjustment of the line from one to to another one takes only 10 seconds.

Control of the Line

We use a special Schneider Software to control the line completely. The operator gives the commands from the operator panel to start the operation. Is is enough to input the coil features and the sizes. The line becomes ready to start the process with the given specifications. All process is automatic and no any human intervention is needed.
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