Solar Panel Profile Production Line

Solar Panel Profile Production Line

We design and produce complete solar panel profile production lines, to produce L, C, U and Z profiles. Our solar panel profile production lines are capable to produce the frames of the solar panels and support profiles. The line starts directly from the coil material and the end product is ready to use solar panel profiles. The line is suitable for the production of stainless steel profiles, galvanized profiles and aluminum profiles.

Solar panel profile production equipment can work with different coil weights starting from 1,5 ton up to 6 tons. The profile thickness is usually between 1-3 mm. The line is suitable for the production of solar panel profiles with 100-300 mm width.

Solar Panel Profile Production Line is consisting of the following equipment:

Roll Forming Process

The main part of the solar panel profile production line is rollforming process. The line starts with the loading of the new coil onto the decoiler machine. Coil loading car or coil loading device is loading the coil onto the decoiler and Decoiler starts the uncoiling of the coil. At the next stages, straightener machine is straightening the material and servo feeder machine feeds the material to the eccentric press. The press is punching the holes on the cable trays and sending the material to the rollforming machine.

Further, the material is fed to the rollforming machine for the final forming. Rollforming machine makes the C, U, L or Z profiles from the sheet material using different rollers. There is flying shear at the end of the rollforming machine to cut the profile at a requred length. The last operation is the stacking unit, which stacks the ready profiles properly.

Solar Panel Profile Types

Our solar panel profile rollforming lines are suitable to produce different profiles of solar panels. Most popular profiles are L profiles, C profiles, U profiles and Z profiiles. The holes can be on any part of the profiles. The width of the profiles can vary and the rollfroming machine is adjustable for different widths. The length of the profiles are also various and flying shear can cut at any length without stopping the process.

Adjustment of the Line

Our solar panel manufacturing line is adjustable to produce the solar panel profiles with various sizes. Usually the solar panel manufactırers produce L profiles and Z profiles with 1,5 mm thickness. One line can produce the profiles with different length. The adjustment is possible on the control screen. The operator just selects the required length and the flying shear cuts at that dimension. The adjustment of the line from one to to another one takes only 10 seconds.

Control of the Line

We use a special Schneider Software to control the line completely. The operator gives the commands from the operator panel to start the operation. Is is enough to input the coil features and the sizes. The line becomes ready to start the process with the given specifications. All process is automatic and no any human intervention is needed.
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